Well, after 10 weeks, we finally got the building permit and the slab forming will start tomorrow. Although the door won’t be installed for a couple of months, I got the itch to start back working on it. I took it to the glass company yesterday for them to measure for the panes as it will have tempered glass, if they measure wrong, they buy it.
Today, I mortised out for the three hinges using an inexpensive jig from Amazon. It worked great and even came with a carbide bit with bearing, all for less than $15.
The only down side of the jig is the thickness which allows for the bearing to ride against. This didn’t allow me to use the hinge as a depth guide so I used some scrap wood and trial and error to get the correct depth.
I cut the retaining strips with a bead on the show side. Due to the bead, I found that mitered corners looked better than butt joints. But, keeping Chet’s advice about replacement in case a pane gets broken, I made several extra pieces. Whether or not I can find them if it occurs, we’ll see. A coat of ARS on the trim pieces.